LS 사출성형기 취급설명서 LGE170II

LSM-MNL-052_VER1.4(E-Series_KO)_141016.pdf.zip

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목차

취급설명서 안내......................................................................................................12

1. 1.1  개정이력 .................................................................................................................................... 13
2. 1.2  서비스 센터 안내..................................................................................................................14

안전을 위한 주의 사항..........................................................................................15

2.1 안전을 위한 제언..................................................................................................................

15 2.1.1 주의, 경고, 위험 표지................................................................................................

15 2.2 일반 안전 수칙......................................................................................................................16

1. 2.2.1  작업자의 자격................................................................................................................17
2. 2.2.2  사출성형기 개조 금지................................................................................................17

2.3 사출성형기 안전 수칙.........................................................................................................

18 2.3.1 기본적인 주의 사항 .................................................................................................... 18

3.

1. 2.4  유해 물질 안전 수칙...........................................................................................................22
2. 2.5  전기 안전 수칙......................................................................................................................22
   1. 2.5.1  제어 장치의 전기적 차단.........................................................................................22
   2. 2.5.2  전기 시스템....................................................................................................................22

2.6 안전 라벨..................................................................................................................................24

1. 2.6.1  전, 후면 기계 부착 안전 명판...............................................................................24
2. 2.6.2  측면 기계 부착 안전 명판.......................................................................................27

2.7 안전장치 .................................................................................................................................... 28

1. 2.7.1  안전장치와 특성 ........................................................................................................... 28
2. 2.7.2  비상정지 버튼................................................................................................................ 29
3. 2.7.3  전기식 안전장치 ........................................................................................................... 30
4. 2.7.4  기계식 안전장치 ........................................................................................................... 33
5. 2.7.5  노즐 안전 커버 안전장치의 작동 확인 ............................................................. 34

1. 2.8  사용과 폐기에 관한 규정..................................................................................................35
2. 2.9  환경 안전보건 방침.............................................................................................................35

설치........................................................................................................................... 36

1. 3.1  설치 준비 .................................................................................................................................. 36
2. 3.2  설치 환경 .................................................................................................................................. 37
3. 3.3  사출성형기 운반 .................................................................................................................... 38
4. 3.4  레벨 조정 .................................................................................................................................. 42

1. 2.3.2  형체
2. 2.3.3  사출
3. 2.3.4  기구

장치 주의 장치 주의 부품 주의사항 ..................................................................................................

19 사항 ..................................................................................................

20 사항 ..................................................................................................

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5.

6.

3.5 전원 연결..................................................................................................................................44

1. 3.5.1  전원 연결 시 주의 사항 ........................................................................................... 44
2. 3.5.2  전기 공사와 감전 사고방지 .................................................................................... 47
3. 3.5.3  사출성형기 전기 용량과 일차측 전선 사이즈................................................ 48
4. 3.5.4  접지 공사 ......................................................................................................................... 49
5. 3.5.5  누전 차단기 설치 ......................................................................................................... 50
6. 3.5.6  사출성형기의 접지 환경 ........................................................................................... 51
7. 3.5.7  감전사고 방지와 대책................................................................................................ 53

3.6 냉각수 배관과 공기 배관..................................................................................................53

1. 3.6.1  냉각수 용량: 25°C (77°F)...........................................................................................54
2. 3.6.2  공기 배관.........................................................................................................................55

1. 3.7  청소 ............................................................................................................................................. 55
2. 3.8  조명 ............................................................................................................................................. 55

운전모드 설정 .........................................................................................................56

1. 4.1  수동 운전 .................................................................................................................................. 56
2. 4.2  반자동 운전 ............................................................................................................................. 59
3. 4.3  자동 운전 .................................................................................................................................. 61
4. 4.4  금형취부 운전......................................................................................................................... 62

사출 성형 준비........................................................................................................63

1. 5.1  금형 교체 준비 ...................................................................................................................... 63
2. 5.2  금형 교체 작업 ...................................................................................................................... 65
3. 5.3  이젝터 핀 교환 ...................................................................................................................... 68
4. 5.4  가열실린더 열전대 확인 .................................................................................................... 69

사출성형기 조작......................................................................................................70

6.1 조작패널 외관.........................................................................................................................70

1. 6.1.1  조작패널의 명칭 ........................................................................................................... 70
2. 6.1.2  운전모드 선택 버튼 .................................................................................................... 71
3. 6.1.3  형체부 수동 작동 버튼.............................................................................................. 72
4. 6.1.4  사출부 수동 작동 버튼.............................................................................................. 73
5. 6.1.5  히터 및 MOTOR ON/OFF 버튼............................................................................. 74

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1. 6.1.6  특수 기능
2. 6.1.7  비상 정지
3. 6.1.8  자동 시작

버튼.............................................................................................................. 74 버튼.............................................................................................................. 75 버튼.............................................................................................................. 75

6.2 화면 구성..................................................................................................................................76 6.2.1 기본 구성.........................................................................................................................76

1. 6.2.2  상태 표시부 .................................................................................................................... 76
2. 6.2.3  상태 표시 아이콘 ......................................................................................................... 77
3. 6.2.4  운전모드의 표시 ........................................................................................................... 77

1. 6.2.5  동작
2. 6.2.6  화면
3. 6.2.7  추가
4. 6.2.8  기능
5. 6.2.9  출력
6. 6.2.10  도움말 ................................................................................................................................ 80
7. 6.2.11  입력기 ................................................................................................................................ 81

표시 .........................................................................................................................

77 이동 버튼..............................................................................................................

78 화면 .........................................................................................................................

79 동작 버튼..............................................................................................................

79 선택 .........................................................................................................................

80

1. 6.3  화면 구성..................................................................................................................................83
2. 6.4  ‘개요’ 화면................................................................................................................................84
   1. 6.4.1  화면의 기능 .................................................................................................................... 84
   2. 6.4.2  화면 설명 ......................................................................................................................... 85
   3. 6.4.3  상세 설명 ......................................................................................................................... 85

6.5 ‘형체’ 화면................................................................................................................................87

1. 6.5.1  화면의 기능 .................................................................................................................... 87
2. 6.5.2  화면 설명 ......................................................................................................................... 87
3. 6.5.3  상세 설명 ......................................................................................................................... 88

6.6 ‘형체 설정’ 화면....................................................................................................................88

1. 6.6.1  화면의 기능 .................................................................................................................... 88
2. 6.6.2  화면 설명 ......................................................................................................................... 89
3. 6.6.3  상세 설명 ......................................................................................................................... 89

6.7 ‘금형 조정’ 화면....................................................................................................................90

1. 6.7.1  화면의 기능 .................................................................................................................... 90
2. 6.7.2  화면 설명 ......................................................................................................................... 90
3. 6.7.3  상세 설명 ......................................................................................................................... 91

6.8 ‘금형 보호’ 화면....................................................................................................................92

1. 6.8.1  화면의 기능 .................................................................................................................... 92
2. 6.8.2  화면 설명 ......................................................................................................................... 92
3. 6.8.3  상세 설명 ......................................................................................................................... 93

6.9 ‘압출’ 화면................................................................................................................................94

1. 6.9.1  화면의 기능 .................................................................................................................... 94
2. 6.9.2  화면 설명 ......................................................................................................................... 94
3. 6.9.3  상세 설명 ......................................................................................................................... 95

6.10 ‘압출 설정’ 화면 .................................................................................................................... 96

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1. 6.10.1  화면의 기능 .................................................................................................................... 96
2. 6.10.2  화면 설명 ......................................................................................................................... 96
3. 6.10.3  상세 설명 ......................................................................................................................... 96

6.11 ‘공기 분사’ 화면 .................................................................................................................... 97

1. 6.11.1  화면의 기능 .................................................................................................................... 97
2. 6.11.2  화면 설명 ......................................................................................................................... 97
3. 6.11.3  상세 설명 ......................................................................................................................... 98

6.12 ‘코어’ 화면................................................................................................................................ 99

1. 6.12.1  화면의 기능 .................................................................................................................... 99
2. 6.12.2  화면 설명 ......................................................................................................................... 99
3. 6.12.3  상세 설명 .......................................................................................................................100

6.13 ‘코어 설정’ 화면 ..................................................................................................................102

1. 6.13.1  화면의 기능 ..................................................................................................................102
2. 6.13.2  화면 설명 .......................................................................................................................102
3. 6.13.3  상세 설명 .......................................................................................................................102

6.14 ‘사출’ 화면..............................................................................................................................103

1. 6.14.1  화면의 기능 ..................................................................................................................103
2. 6.14.2  화면 설명 .......................................................................................................................103
3. 6.14.3  상세 설명 .......................................................................................................................104

6.15 ‘사출 설정’ 화면 ..................................................................................................................105

1. 6.15.1  화면의 기능 ..................................................................................................................105
2. 6.15.2  화면 설명 .......................................................................................................................105
3. 6.15.3  상세 설명 .......................................................................................................................105

6.16 ‘보압’ 화면..............................................................................................................................106

1. 6.16.1  화면의 기능 ..................................................................................................................106
2. 6.16.2  화면 설명 .......................................................................................................................106
3. 6.16.3  상세 설명 .......................................................................................................................107

6.17 ‘사출 그래프’ 화면..............................................................................................................108

1. 6.17.1  화면의 기능 ..................................................................................................................108
2. 6.17.2  화면 설명 .......................................................................................................................108
3. 6.17.3  상세 설명 .......................................................................................................................109

6.18 ‘밸브게이트’ 화면 ................................................................................................................116

1. 6.18.1  화면의 기능 ..................................................................................................................116
2. 6.18.2  화면 설명 .......................................................................................................................116
3. 6.18.3  상세 설명 .......................................................................................................................117

6.19 ‘계량’ 화면..............................................................................................................................118

1. 6.19.1  화면의 기능 ..................................................................................................................118
2. 6.19.2  화면 설명 .......................................................................................................................118
3. 6.19.3  상세 설명 .......................................................................................................................119

6.20 ‘계량 설정’ 화면 ..................................................................................................................119

1. 6.20.1  화면의 기능 ..................................................................................................................119
2. 6.20.2  화면 설명 .......................................................................................................................120
3. 6.20.3  상세 설명 .......................................................................................................................120

6.21 ‘노즐’ 화면..............................................................................................................................121

1. 6.21.1  화면의 기능 ..................................................................................................................121
2. 6.21.2  화면 설명 .......................................................................................................................121
3. 6.21.3  상세 설명 .......................................................................................................................121

6.22 ‘노즐 설정’ 화면 ..................................................................................................................123

1. 6.22.1  화면의 기능 ..................................................................................................................123
2. 6.22.2  화면 설명 .......................................................................................................................123
3. 6.22.3  상세 설명 .......................................................................................................................123

6.23 ‘자동 퍼지’ 화면 ..................................................................................................................124

1. 6.23.1  화면의 기능 ..................................................................................................................124
2. 6.23.2  화면 설명 .......................................................................................................................124
3. 6.23.3  상세 설명 .......................................................................................................................124

6.24 ‘온도’ 화면..............................................................................................................................125

1. 6.24.1  화면의 기능 ..................................................................................................................125
2. 6.24.2  화면 설명 .......................................................................................................................125
3. 6.24.3  상세 설명 .......................................................................................................................125

6.25 ‘히터 설정’ 화면 ..................................................................................................................126

1. 6.25.1  화면의 기능 ..................................................................................................................126
2. 6.25.2  화면 설명 .......................................................................................................................126
3. 6.25.3  상세 설명 .......................................................................................................................128

6.26 ‘금형 온도’ 화면 ..................................................................................................................128

1. 6.26.1  화면의 기능 ..................................................................................................................128
2. 6.26.2  화면 설명 .......................................................................................................................129
3. 6.26.3  상세 설명 .......................................................................................................................129

6.27 ‘금형 온도 설정’ 화면.......................................................................................................130

1. 6.27.1  화면의 기능 ..................................................................................................................130
2. 6.27.2  화면 설명 .......................................................................................................................130
3. 6.27.3  상세 설명 .......................................................................................................................131

6.28 ‘기능 선택’ 화면 ..................................................................................................................132

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1. 6.28.1  화면의 기능 ..................................................................................................................132
2. 6.28.2  화면 설명 .......................................................................................................................132
3. 6.28.3  상세 설명 .......................................................................................................................133

6.29 ‘서보 정보’ 화면 ..................................................................................................................136

1. 6.29.1  화면의 기능 ..................................................................................................................136
2. 6.29.2  화면 설명 .......................................................................................................................136
3. 6.29.3  상세 설명 .......................................................................................................................136

6.30 ‘경보’ 화면..............................................................................................................................137

1. 6.30.1  화면의 기능 ..................................................................................................................137
2. 6.30.2  화면 설명 .......................................................................................................................137
3. 6.30.3  상세 설명 .......................................................................................................................138

6.31 ‘금형 자료’ 화면 ..................................................................................................................139

6.31.1 화면의 기능

1. 6.31.2  화면
2. 6.31.3  상세
3. 6.31.4  금형
4. 6.31.5  새로운 금형 자료 생성............................................................................................141
5. 6.31.6  기존 금형 자료를 변경하여 저장 .......................................................................142

설명 .......................................................................................................................

139 설명 .......................................................................................................................

140 교체 (금형 자료 불러오기).........................................................................

6.32 ‘기계 자료’ 화면 ..................................................................................................................142

1. 6.32.1  화면의 기능 ..................................................................................................................142
2. 6.32.2  화면 설명 .......................................................................................................................142
3. 6.32.3  상세 설명 .......................................................................................................................143

6.33 ‘샷데이터’ 화면.....................................................................................................................143

1. 6.33.1  화면의 기능 ..................................................................................................................143
2. 6.33.2  화면 설명 .......................................................................................................................143
3. 6.33.3  상세 설명 .......................................................................................................................144

6.34 ‘그래프 분석’ 화면..............................................................................................................147

1. 6.34.1  화면의 기능 ..................................................................................................................147
2. 6.34.2  화면 설명 .......................................................................................................................147
3. 6.34.3  상세 설명 .......................................................................................................................148

6.35 ‘품질 감시 화면’ ..................................................................................................................

152 6.35.1 화면의 기능 ..................................................................................................................152

6.35.2 화면

설명 .......................................................................................................................152

설명 .......................................................................................................................153

6.36.1 화면의 기능 ..................................................................................................................158

6.35.3 상세
6.36 ‘공정시간 분석’ 화면 .........................................................................................................158

7.

1. 6.36.2  화면 설명 .......................................................................................................................158
2. 6.36.3  상세 설명 .......................................................................................................................159

6.37 ‘공정 확인’ 화면 ..................................................................................................................160

1. 6.37.1  화면의 기능 ..................................................................................................................160
2. 6.37.2  화면 설명 .......................................................................................................................160
3. 6.37.3  상세 설명 .......................................................................................................................161

6.38 ‘메모’ 화면..............................................................................................................................162

1. 6.38.1  화면의 기능 ..................................................................................................................162
2. 6.38.2  화면 설명 .......................................................................................................................162
3. 6.38.3  상세 설명 .......................................................................................................................162

6.39 ‘설정’ 화면..............................................................................................................................163

1. 6.39.1  화면의 기능 ..................................................................................................................163
2. 6.39.2  화면 설명 .......................................................................................................................163
3. 6.39.3  상세 설명 .......................................................................................................................163

6.40 ‘입출력 확인’ 화면..............................................................................................................168

1. 6.40.1  화면의 기능 ..................................................................................................................168
2. 6.40.2  화면 설명 .......................................................................................................................168

6.41 ‘정보 로깅’ 화면 ..................................................................................................................169

1. 6.41.1  화면의 기능 ..................................................................................................................169
2. 6.41.2  화면 설명 .......................................................................................................................169
3. 6.41.3  상세 설명 .......................................................................................................................170

6.42 전동식 사출성형기 USB 메모리 사용 방법............................................................172

6.42.1 USB 메모리 사양........................................................................................................172

유지 보수...............................................................................................................173

7.1 필수 안전 점검....................................................................................................................173

1. 7.1.1  작업 전 점검................................................................................................................173
2. 7.1.2  가동 중 점검................................................................................................................173
3. 7.1.3  필수 안전 점검 항목................................................................................................176

7.2 정기 점검................................................................................................................................178

1. 7.2.1  일일 점검 .......................................................................................................................178
2. 7.2.2  매주 점검 (150 시간 주기).....................................................................................180
3. 7.2.3  매월 점검 (700 시간 주기).....................................................................................182
4. 7.2.4  매 3 개월 점검 (2,000 시간 주기).......................................................................184
5. 7.2.5  매 6 개월 점검 (4,000 시간 주기).......................................................................184
6. 7.2.6  매년 점검 (8,000 시간 주기) .................................................................................184

7.3 형체 장치................................................................................................................................185

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7.3.1 타이바 연신율 측정..................................................................................................186

1. 7.4  사출 장치................................................................................................................................187
2. 7.5  타이밍 벨트(Timing Belt) 유지 보수 및 점검........................................................189

7.5.1 벨트(Belt) 장력 측정 및 조정...............................................................................189

7.6 그리스 및 윤활 관리.........................................................................................................196

1. 7.6.1  그리스 급유 ..................................................................................................................196
2. 7.6.2  그리스 카트리지의 교환 방법..............................................................................196
3. 7.6.3  윤활 급유(LGE450II, LGE550II) ..............................................................................197
4. 7.6.4  형체 링크측 추천 오일............................................................................................197
5. 7.6.5  사출 T-박스(T-BOX)측 추천 오일 .......................................................................197
6. 7.6.6  수동 급유를 해야하는 부분 ..................................................................................199

1. 7.7  체크링의 마모 상태 점검................................................................................................202
2. 7.8  스크루와 가열실린더 교환..............................................................................................203
3. 7.9  제어 장치................................................................................................................................210

7.9.1 전자 접촉기 교환.......................................................................................................210

알림 메시지 및 해결............................................................................................211

8.1 사출성형기 작동 관련 정보...........................................................................................211

제품 보증 안내......................................................................................................253

9.1 전동식 사출성형기 보증 기준.......................................................................................253

1. 9.1.1  보증기간 .........................................................................................................................253
2. 9.1.2  보증내용 .........................................................................................................................253
3. 9.1.3  보증적용 제외..............................................................................................................253
4. 9.1.4  보증기간 외의 수리비용 .........................................................................................254
5. 9.1.5  보증기간 특정 부품 ..................................................................................................254

10.

제품 사양...............................................................................................................256

NM052V01 10

10.1 표준 성능 항목 ....................................................................................................................256

1. 10.2  사출성형기 주요 사양 -
2. 10.3  사출성형기 주요 사양 -
3. 10.4  사출성형기 주요 사양 -
4. 10.5  사출성형기 주요 사양 -
5. 10.6  사출성형기 주요 사양 -
6. 10.7  사출성형기 주요 사양 -
7. 10.8  사출성형기 주요 사양 -
8. 10.9  사출성형기 주요 사양 -

10.10사출성형기 주요 사양 -

LGE30II..................................................................................261 LGE50II..................................................................................262 LGE80II..................................................................................263 LGE110II ...............................................................................264 LGE170II ...............................................................................265 LGE220II ...............................................................................266 LGE280II ...............................................................................267 LGE330II ...............................................................................268 LGE450II...............................................................................269

10.11사출성형기 주요 사양 - LGE550II...............................................................................270

11. 부록.........................................................................................................................271

11.1 표 목차.....................................................................................................................................271

11.2 그림 목차 ................................................................................................................................272

찾아보기 ...........................................................................................................................273

용어 설명.........................................................................................................................277